baby diaper machine

Machine main parameters:

Main parts brand:(blue colors are optional)

Machine Standard Configuration:

1. Reasonable and solid square steel machine frame: 25 mm thick board, fixed frame adopted with 60*60mm solid square steel, bottom frame adopted with 120mm×120mm square tube, back transmission box is broaden, convenient for repairing and maintenance.
2. Crusher system:

• Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm
• Crusher, horizontally feeding, adopted with sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 22KW, bursting strength of pulp is ≤1200kpa, can crush about 450kg/hour
• Pulp feeding system adopted with frequency control, can change according to the production speed and adjust the feeding quantity automatically, also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up

1. Fluff pulp forming system

• Fluff core is single and continuously drum forming, diameter of drum former is around 1300mm, fluff core width is 100-120mm (according to order)
• Fluffcoreuseformingdrum,Usenewtypetransmitandbigdiameterandpowerfantodecreasepowerconsumptionandimproveefficiency.Formingdrumusestainlesssteelbody,andorganicglasspanel,reducethegenerationofstaticelectricity,convenienttoobservetheformingeffect;drumhasregularlycleanedandblowing,dustunifiedcollectbybag)(cottoncoreweight10-16grams,intheuniformproduction,pulpweightallowederror≤±6%)
• Fluff vacuum adopt the side sucking mode, extending the vacuum area, to make fluff high density and soften
• SAP spray into fluff bin and mixed together (adjust SAP with more in middle layer and less in upper and bottom layer)
• Fluff output with guiding layer (no SAP),mixed layer (fluff fully and evenly mixed with SAP), bottom layer (no SAP)
• Height adjusted rotating brush, to control fluff thickness even
• Fluff core forming blower capacity is ≥55KW, air divssure is ≥5000Pa
• Adopt with dust collecting device, improve the environment of workshop

1. SAP feeding system

• Adopt with servo control, the weight can be set according to requirements on touchable screen
• Adopt with belt transmission type, mix in fluff bin based on belt running speed with fixed quantity, wrapped after mixed with fluff
• Continuously feeding evenly with fixed quantity, SAP fully mixed with fluff
• Adopt sensor detection, will limit detection alarm and automatic feeding
• SAP feeding mixed with fluff. SAP quantity is controlled by servo, can be changed according to main machine speed, and can be shown on the touchable screen
• SAP bin fixed with quantity of 50 kg, the storage box equipped on the ground is ≥500kg, when SAP bin storage reached to lower position, the ground storage box will automatically feeding, the maximum quantity of each piece is 15g, each piece adding quantity can be adjusted between 4-15g, the deviation of each piece on stable speed will not more than±5%, the feeding quantity reach to set value when main machine speed reach to 50 pcs/min, will automatically stop feeding when main machine speed is lower than 50pcs/min.

1. Bottom tissue supply, roll diameter φ800mm

• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with web guide

1. Upper tissue supply, roll diameter φ800mm

• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with web guide

1. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

• Fluff core flat compact roller , compact by cylinder
• Fluffcorerhombicembossingcompactiondevice,compactbycylinder

1. ADL supply, roll diameter φ800mm

• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with automatically web guide, USA FIFE1
• ADL non woven cut shortly and transfer unit

1. Fluff core inner cut device
2. Leak cuff unit

• Hydrophobic nonwoven supply, roll diameter φ800mm
• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with automatically web guide, USA FIFE2

uCentral cutting device, using electric cutting mechanism, using separate web guide on each side after cutting

uLeg guard Lycra feeding

• 2 pieces on each side
• Active feeding, servo control, the tightness of the Lycra can be set on the touch screen
• Auto alarm and stop when raw material breaks up
• Hydrophobic non-woven folding, inside and outside folding edge, adhesion promoting compacting device

1. Hydrophilic nonwoven supply, roll dia. φ800mm

• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with automatically web guide,USA FIFE3

1. Side tape supply:

• 4 material feeding racks
• Material detection, auto alarm and auto stop when breaking
• materials connection joint auto detection, waste auto rejection
• Adsorption transmission, short cut, transfer, cam divssing unit

13.Elastic ear non woven supply

• 2 material feeding racks
• Material detection, auto alarm and auto stop when breaking
• materials connection joint auto detection, waste auto rejection
• manual guider unit
• transmission, forming cut( 1 set cutter for elastic ear loop cut), web guiding before slitting FIFE4, motor driving slitting, web guiding after slitting FIFE5/6, transferring, cam divssing

14. Front panel non woven supply:

• 4 material feeding racks
• Material detection, auto alarm and auto stop when breaking
• materials connection joint auto detection, waste auto rejection
• manual guider unit
• forming cutter( 1 set S sharp cutter),equipped FIFE7/8
• Adsorption servo transmission, 1 set short cut, transfer, cam divssing unit

15. Three pieces complex, two sides fixing unit, adhesion divssing

16. Bottom film supply

1) Bottom film supply, dia.φ600mm

• Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adopt with automatically web guideUSA FIFE9

2) Leg cuffs Lycra supply

• 2-3 lines each side
• Auto feeding, servo control, Lycra tension data is set on the screen
• Auto alarm and auto stop when breaking

17. Frontal tape supply:

• 2 material feeding racks
• Material detection, auto alarm and auto stop when breaking
• Materials connection joint auto detection, waste auto rejection
• Adsorption transmission, short cut, transfer, cam divssing unit
• Position cutting

18. Surface, core, bottom film combined divssing

19. Core cut

20. Pressing unit Y shape roller (after combined)

21. Product vertical tri-fold

22. Pressing unit Y shape roller (after vertical tri-fold)

23. Transmission unit

24. Final cut unit

25. Horizontal fold transmission unit

26. Horizontal fold unit

27.Products transmission

28. Auto rejection exit (pneumatic)

29. Horizontal stacker transmission:

Servo driving horizontal stacker adopts double pusher and double exits. It divss 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push(one row/two rows). (Normally 12-18pcs)

Pls note that stacker is not included into the main machine. Customer needs to choose it or other packing ways.

30.Final products output unit

31.Driving system

• Adopt several servo motors+ frequency converter+ 3 shafts driving for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the divcision and stability of the machine in high speed, and can realize not change any transmission parts to change the product’s size, can directly set on PLC, easy to operate and maintain
• All cutter racks adopt with CNC processing, guarantee the divcision of bade and prolong the cutter’s lifetime
• Cutter adopts universal joint coupler transmission
• Stressed timing belt is widen

32. Wind and Air supply:

• Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive divssure blower
• Air supply is set on the top of machine, made by steel tube, reduce the static electricity, high divssure blower unified air supply, divssure can be adjusted
• Air tube is set on the top of machine, unified conveyed by galvanized pipe/PVC pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Electrical parts characteristics:

1. Detection system:

• Raw materials connection joint auto detection, auto rejection
• Raw materials breaking auto alarm and auto stop
• Lycra breaking and missing auto detection and auto rejection
• Detection switch shelf is convenient to adjust

1. Transmission control

• Single button start in order, reduce electricity lash
• Machine can’t start when blower and glue applicator is off, and this function can be shielded for idling test

1. Unwinding and splicing

• Hydrophobic NW, hydrophilic NW, upper tissue paper, bottom tissue paper, ADL, and bottom film adopt frequency converter A/B individual unwinding with auto splicing function.
• Material dia.: bottom filmφ600mm, all the othersφ800mm. Core inner dia. 3 inches.
• Unwinding is stable when splicing. Splicing can be automatic or by manual.
• Splicing speed can be set on screen.
• Splicing dia. can be divcisely adjusted to save the material cost

1. Material supplying control unit

• It adopts Frequencyconverter to control wood pulp supplying amount. The supplying amount can be set on the touchable screen
• SAP supplying adopts servo motor control, uninterrupted supplying. The supplying amount can be adjusted and shown on the touchable screen. Shortage alarm
• Tension of Lycra controlled by servo motor, it can set on touchable screen.

1. Human machine interface

• Operating screen is set in the middle of machine, with both Chinese and English version
• Raw material missing, connector, splicing, blower, vacuum pump tripping can be shown with letters on screen
• Waste product output position, quantity and related parameters can be adjusted on screen
• Production speed (pcs/min), single shift output, monthly output, annually output, output quantity, accumulative quantity and qualified rate can all be shown on screen

1. Heating system

• Twist temperature control sensed by thermocouple and temperature controller
• Heating elements adopt with high quality heating furnace
• Power leading-in and temperature signal take-out are finished by conductivity
• Heating system adopt with cylinder comdivssion, when machine is stopped, all heating devices automatically pulled-up, and will automatically reset when machine is stared, and can be switched to manually control

1. Safety device

• Adopt with safety rack
• Urgent stop buttons are reasonably set
• Adopt with several speed up/down, alarm button and device, meanwhile adopt with automatically speed up function, easily operated
• Adopt with safety board device at entrance of cutter
• Adopt with lights in front of and at the back side of machine

1. Independent wire casing is set at the side of back transmission box, divided into strong and weak lines, neatly arrangement, with independent door
2. Spray, scraping glue control system

• Reasonable glue spray position reservation, glue tube goes through from the hole on the top of machine into back transmission cabinet, then straightly comes out from machine board, glue tube can be fixed in transmission cabinet to avoid friction with other parts
• Matched with glue applicators, spraying automatically, when the machine stops, it stops automatically, also can be manually controlled
• Adopt glue spray quantity manually tested function on touchable screen when machine stops
• All glue break station unified controlled by system
• Supply 0-10V DC tracking signal of glue applicators
• Adopt with lights at glue spayed position
• Bridge type glue applicator assembly device

Note: Glue applicators are excluded in main machine and can be bought by clients or from us directly.

Spare parts and documents:

Delivery place£ºNANJING Port.

Delivery Time

The machine shall be ready within 150 working days after the Seller receives the deposit and the sample drawings have been confirmed by both parties.

The Seller shall inform the Buyer of the machine completion in written form by fax or by email.

Payment term£º

Machinery:

The Buyer shall pay the Seller 30% of the total contact amount by TT payment within 14 days from the date the contract is signed. The machine shall be loaded within 3 working days after the Seller receives the rest 70% by TT or by LC payment before shipping.

Note: If Buyer cannot pay the deposit by the specified date as required above, the Seller has the right to re-price the machine.

Raw materials:

The Buyer shall pay the Seller 50% of the total contact amount by TT payment within 14 days from the date the contract is signed. The raw materials shall be loaded within 3 working days after the Seller receives the rest 50% by TT before shipping.

Quality guarantee periodand wage:

The Seller offers a 12-month quality guarantee period from the delivery date. During this period, the Seller shall repair the machine and provide repair parts (wearing parts, and parts subject to normal wear and tear £¨like: cutters and belts,etc£©or damage attributable to the Buyer excluded). The damage attributable to the Buyer shall be repaired at the Buyer’s cost. £¨the warranty period is valid from 30 days after the buyer is informed of the test of the machine.£©

Approved before shipping:

Machine will be tested and approved in seller’s factory before delivery. The time for testing in seller’s factory will not be more than 15 minutes. Raw materials consumption within 15 minutes will be afforded by seller. If customer needs more time for testing, the cost will be afforded by customer

The wastage excludes the circumstances when glue applicator breaks down or exchange material.

Installation and Testing:

1: The Seller shall be responsible for the first installation and adjustment of the machine sold. Erection Period: __30__ days

2: Installation and adjustment abroad: The Buyer shall pay for the transportation, accommodation (room and board) and translation if it requires the Seller to offer after-sales services like installation, adjustment, training workers, and machine maintenance abroad. The accommodation offered by the Seller shall be of three-star standard of China’s Hotel at least.

3.1 The Buyer shall pay the after-service technicians sent by the Seller 100USD per day during extended time. The term of extended time must be within10 working days.

3.2 If the installation can’t be done for the reason attributable to the Buyer, like lack of supporting facilities or raw materials, the Buyer shall pay the technicians sent by the Seller 100 USD per day during the extended time. All the payment shall be made within three days after the installation and adjustment is completed. Otherwise, the Seller has the right to terminate after-sales service.

Important note:

1. The wastage excludes the circumstances when glue applicator breaks down or exchange material.
2. Buyer should pay the rest payment or open the L/C to the Seller enable the Seller arrange the shipping no later than 60 days after the Seller finishes to manufacture the machine. If buyer delays more than 45 days and not finish the payment, the Seller has the right to sell the machine to other customer and won’t return back the deposit to the Buyer.
3. Seller will inform Buyer come for testing the machine or machine ready information in written paper sent by fax or by email.
4. Raw materials for production need we confirmation.
5. Buyer can’t privately ask our engineer stay at his factory work for them after our engineers finish the installation and training, if the buyer needs technician work with them for one year or longer time, the buyer has to contact our company manager. Otherwise, we have right to stop all the after sells service, and the buyer will be held accountable and compensate for the losses caused to us.
6. Itisveryimportantthatallthematerialsforproductionandbasicair&powershouldbereadybeforeourtechnicians’arrives.Involtagenotstablecountry,buyershouldsetdownvoltageregularformachinerunning.

Store Condition£º

Factory-set-up should meet these demands:

1: Without vibration, clean and clear environment, good ventilation, no flammable and explosive and corrosive substances around.

2: Flat concrete ground, concrete number should be at least 300#; ground level difference should be within 15-25mm, so that machine adjustment is more convenient.

3: Ground should have enough bearing capacity. Concrete ground thickness is no less than 200mm. if machine is put on the 2nd floor, concrete floor(reinforced concrete pouring) average bearing capacity is at least 3.5tons/sm. machine is put no more than on the 2nd floor.

4: To keep at least 1 meter distance between the back side of machine (including attached equipment) and the walls.

5: To divvent the accident due to the uneven ground.

6: The inside temperature in the factory is no less than 12-15¡æ.

Raw materials store should meet these demands.

1: Tray shelves are needed to put at the bottom of raw materials in case of damp and moisture.

2: Clean and clear environment, sealed and closed, no mosquito, no flammable and explosive and corrosive substances around.

3: To keep normal temp. 15-30 ¡æinside the store is ok.

Raw materials needed for produce classic type baby diapers£º

Our company also provide all different kinds raw materials!

In addition to the machinery, the customer needs to purchase the following equipment. We can also help customer buy these device if he cannot find locally.

1. 6-square-meter working table for packing.£¨if attached stacking machine and automatic packing equipment that can be omitted.£©

1£®Hand-lift jack. Used to move material from racks and around the plant floor;

2£®Pallet racks. Allows storing of raw material and finished goods while saving floor space;

3£®Head coverings and masks. It is highly recommended that production line employees are wearing head covering and mask in order to meet international sanitary standards;

Bags for packing as mentioned divviously. We have long-term cooperation company with good quality and good price. We can provide this favor to customer